Boedon, Weaving for Sieving & Filtering

Processing Capabilities

Woven Mesh Deep Processing Products for Various Industrial Applications

Woven mesh deep processing refers to the further processing of woven wire cloth into semi-finished products. Our woven wire cloth comes in a variety of materials and weave types. We have various processing capabilities from simple cutting, slitting to complex sintering and custom design to meet the needs of filtration, separation and special purposes of various filter elements in many industries.

01
Slitting

Woven wire mesh slitting is a process that uses a special cutter to cut the mesh into narrow rolls or strips for subsequent processing and use. Woven wire mesh can be slit into various widths and lengths to meet specific application requirements. For example, the mesh can be slit into narrow strips for being used as a filter element or in punching operations, or into wider rolls for being used as a conveyor belt or fencing material.

The machine is slitting the woven mesh into strips.
01
Woven mesh strips in different widths
02
Woven mesh that has been cut into strips but not rolled
03
02
Laser Cutting

Woven wire mesh laser cutting is a process that uses a high-powered laser beam to cut the mesh into specific shapes or designs. This process is typically used to create intricate shapes or patterns in the mesh that cannot be achieved using traditional cutting methods without damaging or changing the integrity of the mesh. Woven wire mesh laser cutting is widely used in various industries, such as architectural, automotive and aerospace, where the mesh is used for decorative or functional purposes, for example, screens, facades and filters.

The laser cutting machine is cutting the woven mesh.
01
A laser cutting machine
02
Special shape woven mesh sheet after laser cutting
03
03
Punching

Woven wire mesh punching is a process that punches special shapes on the mesh by installing a stamping die of required shape on a punch press and applying pressure on it. During the process, different types of punch chips can be used including round punch chips, square punch chips or customized punch chips. The size of the punch chip depends on the specific requirements of the products being manufactured.

The worker is using the punching machine to produce round woven mesh.
01
Many square woven mesh products are placed next to a small punch.
02
Round woven mesh products in the same size after punching
03
04
Binding/Frame

Binding/frame is a process that reinforces the perimeter of a cut woven wire mesh to improve its hardness and prevent it from deformation caused by excessive tension. After binding/frame, woven wire mesh with mesh counts can extend its service life and make it easy to remove and clean. Depending on its thickness, there are single-layer filter screens, double-layer filter screens and multi-layer filter screens.

A binding machine
01
The woven mesh is placed in the groove for binding.
02
The leveler is flattening the woven mesh after binding.
03
9 woven mesh products with a round frame
04
Woven mesh products with a square frame are placed together.
05
Ring shaped woven mesh products are packed with plastic bags in a carton.
06
05
Shaping

Shaping is a process of processing woven wire mesh into a specific shape through bending, punching , welding, etc. Common shapes include sheet, cylindrical, conical, semi-circular, etc. We use advanced equipment such as bending machines, stamping machines, welding machines, and coiling machines to ensure processing accuracy, prevent damage to the woven wire mesh, and improve the production efficiency.

A horizontally placed filter cylinder.
01
A stainless steel filter screen
02
A vertically placed filter cone
03
06
Spot Welding

Woven wire mesh spot welding is a common metal mesh welding method to enhance the strength and stability of the mesh. It connects multiple layers of woven wire mesh together by performing multiple welding at the intersection of the mesh to achieve the purpose of woven wire mesh reinforcement.

The spot welding robot is welding the round filter disc.
01
3 multilayer spot welded filter disc in different diameters
02
A vertically placed multilayer spot welded sintered mesh filter cylinder
03
07
Sintering

Woven wire mesh sintering is a process that improves the characteristics of the mesh by bonding the contact points of all the wires together to form a mesh whose wires are securely fused in place. Woven wire mesh after sintering improves the corrosion resistance, wear resistance and anti-fatigue performance of the mesh to make it can be used in harsh environments.

2 round shape sintered mesh and one square shape sintered mesh
01
5-layer sintered mesh structure details
02
2 stainless steel sintered mesh filter cylinder are displayed.
03
08
End-to-End Welding

End-to-end welding is a process that uses the resistance welding technology to bond two wires together to create a continuous mesh without any gaps or interruptions. Spot welding or seam welding technology can also be used for welding. End-to-end welding ensures the flatness of the whole mesh surface and makes the structure more rigid and is typically used in electronic component manufacturing.

Plain weave wire mesh with large openings are welded together by butt welding.
01
Plain weave wire mesh with small openings are welded together by butt welding.
02
Twill weave wire mesh are welding together by end-to-end welding.
03
09
Pleating

Pleating is a process that folds the woven wire mesh into a series of uniform folds for pleats to increase its surface area and filtration capacity. This process is typically done by a special pleating machine that folds the mesh into a specific depth and distance between folds. It is commonly used to produce woven wire mesh with different pleat depths and configurations and is suitable for air filters, liquid filters and hydraulic filters where high filtration efficiency and capacity are required.

The worker is pressing the woven mesh onto the pleating machine.
01
A caliper is used to measure the pleat depth of the pleated woven mesh.
02
A caliper is used to measure the pleat width of the plated woven mesh.
03
10
Injection Molding

Woven wire mesh of various designs combine with injection molding for wire mesh edge protection, sealing, joining, support or assembly elements, or for forming shapes. The carefully designed filter screens are combined with injection molding and finished products are widely used in the production of car filters.

Stainless steel wire mesh cylinder with injection molded parts
01
A green PTFE filter cartridge
02
Metal woven mesh with 4 injection molded parts for support
03
11
Custom Design

We can provide woven wire mesh custom design services. We can select and design woven wire mesh based on your specific need and requirements and then determine the selected materials, mesh sizes and shapes, surface treatment methods and other details to ensure these woven wire mesh can achieve best use effects and performances.

A deep drawn woven mesh part
01
A fan-shaped and a kidney shape sintered mesh
02
A custom ring shaped woven mesh disc
03